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Author Topic: Tailgate Cup Holders  (Read 4830 times)

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Offline bluedevil

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Tailgate Cup Holders
« on: May 03, 2010, 06:58:09 PM »
Tomorrow im attempting the tailgate cup holder mod.  I picked up a Dremmel 4000, accessories and obb gave me a pair of cup holders at bratfest 5.

I figured is time to install and finish the mods i have layin' around.

What size of hole saw do i need?
Did you glued them?





« Last Edit: May 03, 2010, 07:06:07 PM by BlueDevil »


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Offline Donnie1

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Re: Tailgate Cup Holders
« Reply #1 on: May 03, 2010, 07:50:08 PM »
wow nice Dremel tool kit. How are you going to do it without the cladded bumper?
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Offline Donnie1

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Re: Tailgate Cup Holders
« Reply #2 on: May 03, 2010, 07:51:10 PM »
Nevermind, read the title and answered my own question, tailgate versus bumper.  :uglystupid2:
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Offline bluedevil

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Re: Tailgate Cup Holders
« Reply #3 on: May 03, 2010, 07:54:15 PM »
Quote from: Donnie1 on May 03, 2010, 07:50:08 PM
wow nice Dremel tool kit. How are you going to do it without the cladded bumper?

I figured i'd use the hole saw and trim after with the dremmel.   Quicker i guess.
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Online oHIobellboy

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Re: Tailgate Cup Holders
« Reply #4 on: May 03, 2010, 09:10:30 PM »
Quote from: BlueDevil on May 03, 2010, 07:54:15 PM
I figured i'd use the hole saw and trim after with the dremmel.   Quicker i guess.
3" will work just fine. Make sure you have a spare pilot bit around. We broke 2 of them the first time I had my hands on that mod. (well, I broke one and Heidi broke the other one). Drill slow. I just used some tbt20 around the edge of the cupholder then to "glue" them in. Mine haven't moved in the two years they've been there.
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Offline bluedevil

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Re: Tailgate Cup Holders
« Reply #5 on: May 03, 2010, 09:32:08 PM »
Quote from: oHIobellboy on May 03, 2010, 09:10:30 PM
3" will work just fine. Make sure you have a spare pilot bit around. We broke 2 of them the first time I had my hands on that mod. (well, I broke one and Heidi broke the other one). Drill slow. I just used some tbt20 around the edge of the cupholder then to "glue" them in. Mine haven't moved in the two years they've been there.

Im heading to homedepot tomorrow and pick a 3" for it. 

Thanx Mike.
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Offline Fowlhunter

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Re: Tailgate Cup Holders
« Reply #6 on: May 04, 2010, 07:09:19 AM »
Why not just use a 3" hole saw in a drill?
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Offline bluedevil

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Re: Tailgate Cup Holders
« Reply #7 on: May 04, 2010, 12:56:24 PM »
Quote from: Fowlhunter on May 04, 2010, 07:09:19 AM
Why not just use a 3" hole saw in a drill?


Yes.  ...but the thing is, since the cup and the hole saw are the same size, the dremmel is needed to shave off some of the cut to slide the cup.

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Offline bluedevil

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Re: Tailgate Cup Holders
« Reply #8 on: May 04, 2010, 01:43:46 PM »
Never listen to me.  I didnt need the dremmel.  I had to add tape around the cup since the hole is a tad bigger than the cup.




Pilot Hole.    After break thru, do not go no more than 2" or you'll hit the sheet metal.  I'd hate to have a ding on the tailgate.








Add tape around the cup to hold it firmly in the newly cut hole.


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Offline Sunburst05

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Re: Tailgate Cup Holders
« Reply #9 on: May 04, 2010, 08:15:07 PM »
Been there done that, as a matter of fact someone else done the drilling for me.                                                                                                                                                                 
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