Topic: Anyone know how to remove a grille from a cladded avy? Installing a light bar.

[AHNAML]

Well where do you plan on mounting it? Nothing wrong with going to a customization shop.

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This is where I thought about mounting it. Just to the left of the console under the 12v power.

This is the wiring we are dealing with.......I can take the switch off to feed the wires through but the problem is the size of the connectors.......

I was looking at that grommet but I didn't think I could feed it through it easily.

Another option that my wife thought of (plan C) was leaving it all under the hood. Splice into the headlights so that way when I have it on it only comes on with the head lights. There may be enough room to mount the switch on the fuse/relay cover under the hood by the battery. That way if I do want to change the operating mode or just shut it off I just pop the hood to access the switch....

Thoughts?

[oHIobellboy]

You can always cut the wires, feed it through and then splice them.

[AHNAML]

You can always cut the wires, feed it through and then splice them.

I was thinking that especially if they need to be lengthend to put the switch in the console....I was feeling around that grommet earlier today thinking that was the way to go, and it does feel pretty tight already. Any tricks on getting the wires through without damaging the bundle?

[oHIobellboy]

I was thinking that especially if they need to be lengthend to put the switch in the console....I was feeling around that grommet earlier today thinking that was the way to go, and it does feel pretty tight already. Any tricks on getting the wires through without damaging the bundle?

I carefully ,VERY CAREFULLY, probed through it with a phillips screwdriver to make the hole and then pushed the wires through. They'll come through just barely above that previously mentioned fuse box and you may have to fish around for them.

[AHNAML]

If I had a fishtape might that work?

[oHIobellboy]

If I had a fishtape might that work?

Yup.

[AHNAML]

Perfect......I know my brother has one......I will try next weekend but I will also price how much it would be to have it done just in case.

[Fowlhunter]

On my 02 below the vaccum booster there is a round cutout in the insulation on the firewall, I removed that round piece, drilled a hole (I think 3/4") with a hole saw and inserted a cable grip. This is where I ran the power wire for my amp. Hope this helps.

[AHNAML]

Well.....after looking around and a lot of Hmming and Haaing...I called a couple of places to see how much it would cost. I decided to pay to have it installed. $65 plus tax, It was worth it. They did a great job (much better than I would have done) and they told me since the control module wasn't completely sealed, the first time it gets wet it's done. They mounted it in the truck to keep it protecte and also tapped into the power inside the truck so the fuse is also protected from the elements. There were only 2 wires that they had to extend so all in all it was a good deal for me.
Thanks everyone for you help and suggestions.
I wll start a new thread with pics.....